Kugira ngo usobanukirwe neza masterbatches, ugomba kwibuka izi ngingo 5 zingenzi!
Masterbatches
Masterbatches ni uruvange rwimikorere yo hejuru hamwe nibara ryibanze ryibintu byatanzwe numubare munini wigisenge cyangwa ibigizemo ibice bimwe na byinshi hamwe nibikorwa bitwara neza no gutatanya. Masterbanks irakenewe cyane kandi ifite ubushobozi bukomeye bwiterambere. Kubwibyo, ubushakashatsi niterambere ryikoranabuhanga ryiza ryumusaruro birakenewe cyane.
Reka dufate neza masterbatches, harimo icyiciro rusange, ibikoresho byibanze, imisaruro ya MasterBatch Ibikorwa nibikoresho, hanyuma urebe neza ibyifuzo nibikoresho bizaza byibasiye.
1.Imyitozo ya MasterBatch
01. Bitandukanye ukurikije ikoreshwa
Masterbatches igabanijwemo Masterbatches, Guhumura Masterbatches, Kuzunguruka Masterbatches, nibindi, kandi buri bwoko bushobora kugabanywa mumanota atandukanye.
Master yateye imbere ikoreshwa mumasanduku yo gupakira ibipakira, ibikinisho, amashanyarazi nibindi bicuruzwa byo murwego rwohejuru; Master BallBatch ikoreshwa mubicuruzwa rusange bya plastike bya buri munsi bya plastiki buri munsi, nibindi.
Ibishushanyo bisanzwe byo kwibumba gucuruza bikoreshwa mugukuramo amabara menshi mumifuka rusange yapakiye hamwe namashashi. Guhiga MasterBatch ikoreshwa kuri fibre ya fibre ya spinning Master-Masterbatches ikoreshwa mugukora ibicuruzwa byo mucyiciro gito bidasaba ubwiza bwamabara.
02. Ukurikije umwikorezi
Igabanyijemo pe, PP, PPC, Zab, Abs, PC, PALY LESIN, Polyethane, Polyethane, Polyester, Polyemide, etc.
03. Ukurikije imirimo itandukanye
Igabanijwemo muri antistatike, ikirenga, anti-anti-anting, antibacterial, byera, kwiyongera kwacyo, guterana amagambo, kwigana ikirere (ibinyampeke), etc.
04. Ukurikije imikoreshereze yumukoresha
Igabanyijemo ubuhanga rusange hamwe na master idasanzwe. Ingingo yo gushonga hasi pe masterbatches ikunda gukoreshwa nkabambere-intego yo guhindura amabara asiba usibye ibirego bitwara. Umubare munini wibigo byateganijwe byemewe kwisi muri rusange ntabwo bitanga masterbatches yisi yose, urugero rusange rwibinyabuzima rusange ni bigufi, kandi ibipimo bya tekiniki ninkunga nubukungu nikene.
Masterbal MasterBatch yerekana amabara atandukanye muri plastiki zitandukanye, kandi ingaruka zibara ntabwo ziteganijwe. Ubukuru rusange bugira ingaruka ku mbaraga z'ibicuruzwa, kandi ibicuruzwa biroroshye kuyahindura no kugoreka, bikagaragara cyane kuri plastique yubuhanga. Kuri Masterbanksches rusange, impapuro zo mu rwego rwo hejuru zirwanya ubushyuhe zatoranijwe, zigura cyane kandi zitera imyanda.
Muburyo bwo gutunganya imitekerereze idasanzwe, ifite ibyiza byinshi nko kwibanda cyane, gutatanya neza no kugira isuku. Icyiciro cyo kurwanya ubushyuhe bwa MasterBidasanzwe muri rusange bihuye na plastike ikoreshwa mubicuruzwa, kandi birashobora gukoreshwa muburyo busanzwe, kandi bizatera urwego rusanzwe rwimibare gusa mugihe ubushyuhe burenze urugero busanzwe kandi igihe cyo hasi kirangiye.
05. Ukurikije amabara atandukanye
Igabanyijemo umwirabura, umweru, icyatsi, umutuku, umutuku, umukara, ubururu, ifeza, zahabu, gray, graybatch, nibindi.
2.Ibikoresho byibanze bya Masterbatch Ibikoresho bya Raw
01. Pigment
Pigment nibigize ibara ryibanze, kandi nibyiza kubanza gufata hejuru yibice byabo byiza hamwe no kwirinda kwikuramo muturo kandi bigatuma byoroshye gutatanya. Kugirango uvange kandi uvange neza, ibiti bifite ubuhinzi kuri pigment kandi birashobora gushonga ibyo bikoreshwa, nka o-dichrobenzene, piylene, esction iratatanwa, hanyuma igicucu kiragarurwa, hanyuma igicucu kiragarurwa cyangwa kivanwaho.
02. Umwikorezi
Umwikorezi ni matrix ya masterbatch. Kugeza ubu, Masterbatches idasanzwe yatoranijwe hamwe nugusiba amwe nkuwitwara, ashobora kwemeza ko umuhanga hamwe nibisibo byamabara, bifasha gutatanya neza pigment. Hariho ubwoko bwinshi bwibitabo bitwara, harimo Polyethylene, bidasanzwe Polypropylene, Poly1-Butene, uburemere bwa molecular burya molekile polypropylene, nibindi
Kuri Polyolefin Masterbatches, LEDPE cyangwa ldpe hamwe na portux yo hejuru yatoranijwe mugihe uhanganye, kandi ntapisha urugero rwibintu byatatanye, kandi ntawakwirakwizaga cyane, kandi ntawakwirakwizaga kugabanuka.
03. Ikwirakwizwa
Inkweto zidashira kandi zikoma amatwi, ku buryo pigment ikwirakwizwa mu mutwara kandi itagisagure, kandi ingingo yo gushonga igomba kuba munsi yurwo rubingo nubufatanye bwiza hamwe ningurube. Hariho ubwoko bwinshi bwo gutabarwa, hamwe nuburemere bwa molekile ya molekile polyethylene ibishashara, polyester, amavuta, yera, ibirango byo hasi ya moleclarylene, nibindi birashobora gukoreshwa.
04. Inzoti
Usibye kuramamariza, Masterbatches nanone ongeraho umuriro wa flame, Antiyoxidakents, abakozi ba antioxizati, stabilizers yoroheje, nibindi bakurikije ibisabwa mubantu benshi, kandi bafite imirimo itandukanye icyarimwe. Rimwe na rimwe, abakoresha ntibasaba, ariko ibigo bya Masterbatch nabyo bizanasaba no kongeramo ibyongeyeho ukurikije ibikenewe.
3.MasterBatches
Inzira yumusaruro wa Masterbatches ifite ibisabwa kandi irashobora kugabanywamo inzira yumye nuburyo butose.
01. Inzira itose
Ibikoresho bya Masterbatch bikozwe no gusya, guhindukira, gukaraba, gukama no kurambura. Iyo usya pigment, urukurikirane rwibizamini bya tekiniki, nko kugena igorofa, imikorere ya diffucocos, ibirimo byonyine, ibirimo byonyine, nibindi. Hariho uburyo bune bwinzira nyabagendwa: uburyo bwikinyo, uburyo bwo koza, uburyo bwo gukanda hamwe nubusa bwibeshya.
(1) Uburyo bwa Ack
Uburyo bwa wino nuburyo bwo gutanga umusaruro wa wino paste. Ibiyigize ni ubutaka nabambuzi batatu kandi batwikiriye hamwe na molecular ikiringaniza hejuru ya pigment. Ubutaka Ink Paste ivanze nibikorwa bitwara, byashyizwe mu shimuro ryimisozi ibiri, hanyuma amaherezo usuzugure na screw imwe cyangwa impanga zakubise.
(2) Guhindura uburyo
Uburyo bwo kombika ni uko pigment, amazi no gutabarwa ari umusenyi kugirango ukore ibice <1μm, hamwe no kwibanda no kwibanda kubitwara, kandi nyuma yo kongeramo umutware. Icyiciro cyo guhindukira gisaba ibishushanyo mbonera no guhuza ibikoresho byo kugarura, bigora gukora no kongera ingorane zo gutunganya.
(3) gukubita nuburyo
Uburyo bwo gupfukama ni uguvanga hamwe na mugenzi wawe ushingiye kuri peteroli, hanyuma woge pigment mu cyiciro cyamazere mubice bya peteroli bikama. Amavuta atwara amavuta atoye hejuru yingurube kugirango acishe agahore pigment kandi akakumira agglomeration. Noneho extrude kandi uhamagaye kubona masterbatches.
(4) Uburyo bw'itabi
Iyi pigment ni ubutaka bunini bwa 1μm, hamwe nigisubizo cyimisabune cyongewe ku bushyuhe bumwe bwo gutondekanya amazi yo gukingira ibisasu (nka magnesium stearate), itazatera induru no gukomeza ibyiza. Noneho ongeraho umwikorezi kugirango ubyuke hanyuma uvange kumuvuduko mwinshi kugirango ugabanye kandi unyengeze masterbatch.
02. Inzira Yumye
Ibigo bimwe byitegura pigments yatatanye mbere mugihe itanga ubushakashatsi bwicyiciro cyo hejuru, hanyuma ujye ubwira inzira yumye. Ibikorwa bya MasterBatch bitanga amahitamo atandukanye ukurikije ibisabwa byibicuruzwa. Kungura hejuru + imigozi imwe, kubyutsa cyane + impanga ya screw nibikorwa byinshi biranga umusaruro. Kugirango utezimbere gutatanya pigneme, ibigo bimwe byassssss asya utwara ibinyabiziga.
Mixer + Screw imwe, Mixer + Twin Screw na tekinoroji yo gutunganya ikoreshwa mu gutanga masterbatche nziza. Kugeza ubu, gupima ibara hamwe na tekinoroji yo guhuza ibara biramenyerewe cyane, kandi ibintu byinshi bifite aho bikora byimikorere bitangizwa kugirango bifashe mumabara ahuye.
03. Inzira Yumye
Ibigo bimwe byitegura pigments yatatanye mbere mugihe itanga ubushakashatsi bwicyiciro cyo hejuru, hanyuma ujye ubwira inzira yumye. Ibikorwa bya MasterBatch bitanga amahitamo atandukanye ukurikije ibisabwa byibicuruzwa. Kungura hejuru + imigozi imwe, kubyutsa cyane + impanga ya screw nibikorwa byinshi biranga umusaruro. Kugirango utezimbere gutatanya pigneme, ibigo bimwe byassssss asya utwara ibinyabiziga.
Mixer + Screw imwe, Mixer + Twin Screw na tekinoroji yo gutunganya ikoreshwa mu gutanga masterbatche nziza. Kugeza ubu, gupima ibara hamwe na tekinoroji yo guhuza ibara biramenyerewe cyane, kandi ibintu byinshi bifite aho bikora byimikorere bitangizwa kugirango bifashe mumabara ahuye.
4.Ibikoresho byo kubyaza umusaruro
Ibikoresho bya MasterBatch birimo ibikoresho byo gusya, kwihuta kandi byihuta byihuta, ibikoresho byo kuvanga, nibindi msya, urusyo rwa cone, imashini yo munsi ya colloid, nibindi.
Imashini ya Tetikingi iranyeganyega na vacuum ya vacuum, ikuramo ihindagurika no kuvoma; Imiterere yimiterere yubushyuhe ishyushye namavuta yo kohereza ubushyuhe, gushyushya amazi cyangwa gukonjesha amazi; Uburyo bwo gusezerera ni silinder gusohora, gusohora Valve no gusohoka bya Screw; Gukatirwa kwangirika kwemerwa na logncy guverineri wihuta agenga umuvuduko.
Hariho ubwoko bubiri bwa mixers: fungura mixer kandi bifunze. Ibikoresho byiyongera birimo screw imwe, twin screw screw (finale imwe, iringaniye, cone imwe, cone itandukanye), imitekerereze myinshi)
5.Gusaba no Gutezimbere Masterbatches
Masterbatches yakoreshejwe cyane, ahanini akorera inganda za plastics, inganda za reberi n'inganda za fibre.
01. Plastike
Ibikubiye muri PlastikeBat pigment Pigment ni hagati ya 10% ~ 20%, kandi iyo bikoreshejwe, byongewe kuri plastike bigomba kubabara muri igipimo cya 1:10 kugeza 1:20, hamwe nibicuruzwa byigishushanyo birashobora kugerwaho. Masterbatch Plastike hamwe na plastike yamabara birashobora kuba bitandukanye cyangwa guhuza izindi ngingo ya plastiki.
Masterbatches irashobora kuba ibara rimwe cyangwa ubwoko bwinshi bwigipfukishwa. Guhitamo pigment byujuje ibisabwa nibisabwa ubuziranenge bwibicuruzwa bya plastike. Masterbatches mu murima wibicuruzwa bya plastike birakuze kandi bikunze kugaragara, 85% byibicuruzwa bya plastike bikoresha, bikemura rwose, pigment idahuye nizindi.
Polyethylene, Polypropylene, Chilvinyl chloride, Plexiglass, Nylon, Polycarbonate, plaineid, eporical, epoxy, epoxy, byose, byose bifite ubwoko bwibibabi.
Mu nganda za plastiki, ingufu zisaba Masterbatches zibanda ku bicuruzwa bya plastike (ibikoresho byo murugo, ibiciro bya plastike, ibipimo bya firime, n'ibindi biba bisabwa, ibipimo bya plastike, birimo guteza imbere ibisabwa mu iterambere ry'iterambere rya Masterbatches.
02. Rubber
Uburyo bwo kwitegura kuri MasterBatch kuri reberi isa na plastike ya plastike, na pisine, plastistizers hamwe nimikono ya sintetike yatoranijwe igomba kuba ubwoko buhuye na reberi. Pigment ikoreshwa cyane muri rubber nkabakozi bashinzwe imbaraga hamwe namabara. Ingurube yumukara yiganjemo karuboni umukara; Ibyingenzi byera birimo zinc oxide, Titanium dioxyde, carcium carboum, nibindi .; Izindi ngurube ni oxide yicyuma, Chrome Umuhondo, Ultimamune, Umuhondo wa Chromium Icyatsi, Benzidine Umuhondo, Ikiyaga gitukura c, Dioxazine Violet nibindi.
Insinga, amapine, amapine asaba karubone gato, ahindura karubone gato k'umukara kuri carbone masterbatch, hamwe na dosage yacyo ifata umwanya wambere muri Masterbatches zose. Kugeza ubu, imishinga y'umukara yo mu rugo kandi y'amahanga ntishobora kubyara neza igihome cya karubone, kugira ngo ikore ubushakashatsi kuri ipine Carbone MasterBatch, ngwino imikorere yacyo, ubushobozi bw'isoko ni kinini.
Gukoresha reberi ya reberi mugihe cyo gutunganya reberi bishobora kwirinda kuguruka ivumbi biterwa nifu yifu kandi mutezimbere ibidukikije. Masterbatches biroroshye gutatanya neza, kugirango ibara ryibicuruzwa bya rubber ari kimwe kandi bihamye, kandi gukoresha pigment biragabanuka.
Ingano ya reberi yibara ryijimye akenshi iri hagati ya 0.5% ~ 2%, hamwe nubunini bwa pigment ya anorganic ni bike. Ubu bwoko bwo gutunganya pigment igomba guhuzwa na reberi yo gutunganya reberi nubwiza bwo gukemura ibibazo bya rubber, ibigo byingurube bigomba gukora ubushakashatsi bwinshi bwo gutera imbere no guteza imbere ubwoko bwibi bigize.
03. Fibre
Igiti cya fibre igisubizo ni igihe fibre ari spen, umuhanga wongeyeho viber viber cyangwa fibre resin, kuburyo pigment yerekanwe muri filary, isohoka muri fibre imbere.
Ugereranije n'ingora gakondo, fibre yibisubizo byamabara akurikirana resin na mistbatch fibre kandi igasiba inzira ntoya, igasige inshuro eshatu kandi zikaba zigera kuri 5% muri iki gihe.
Pigment ya fibre ya fibre regecches isaba ibara ryiza, gutatanya neza, gushikama, kurwanya urumuri, gucika intege, guhumeka kwa alkali, ihungabanywa namazi, ibigo byibashye birashobora gutorwa.
Qingdao Yihoo Polymer Tekinonyitse Colonmen Cologine Cology Cologie, Antiyoxidakeza, Antioxidays, ihatirwa rya Flame ikoreshwa cyane mu bicuruzwa bya MasterBatch, ikaze abakiriya kugira ngo ibaze:yihoo@yihoopolymer.com
Igihe cya nyuma: Ukuboza-20-2022